Innovative Production Systems for High-Performance Battery Modules
Battery modules connect individual battery cells to form high-performance energy storage units and serve as the foundation for modern battery packs. Our fully automated production lines enable the precise assembly, bonding, and testing of a wide variety of module designs for applications in electric mobility, robotics, drone technology, and stationary energy storage.
Our focus is on perfectly coordinated assembly processes, maximum product quality, and cost-effective production concepts. In doing so, we take your individual requirements into account as well as key factors such as cycle time, output, and equipment availability.
Fully Automated Battery Module Assembly
Our production lines cover the entire assembly process for modern battery modules. From cell feeding and mechanical fastening to electrical wiring and final testing, every step of the process is designed for maximum precision and cost-effectiveness.
The assembly processes used can be flexibly adapted to different module designs, cell formats, and production volumes. This results in production systems that meet both current and future requirements of the battery industry.
Process Expertise in Bonding, Joining, and Testing
The quality of a battery module is largely determined by the manufacturing and joining technologies used. That is why we have extensive expertise in all process-related areas of module manufacturing.
The individual battery cells are electrically connected via specially designed cell contact systems and busbar solutions. Precise contact formation is the foundation for the performance and operational reliability of the entire module.
Depending on the product design, various processes are used, including:
- Laser welding
- Resistance welding
- Adhesive technologies
- Mechanical joining processes
The optimal process is selected on a case-by-case basis based on your product requirements.
Inspection systems can be integrated at the beginning, during, or at the end of the production line and ensure continuous monitoring of all relevant quality characteristics.
These include, among others:
- Camera-based inspections
- Electrical function tests
- Contact tests
- High-voltage tests
- End-of-line tests
- Traceability of all production data
Benefits of Our System Solutions
-
Precise & automated module manufacturing
Reproducible processes for cost-effective mass production
-
High flexibility in variants and formats
Flexible production lines for various module designs
-
Integrated quality assurance
Inline and End-of-Line Inspection Systems for Maximum Product Safety
-
Turnkey solutions from a single source
From engineering to turnkey production lines
Turnkey Solutions for Industrial Module Manufacturing
The successful implementation of battery module production requires the perfect alignment of product, process, and equipment technology.
As a system partner, we support our customers from the initial concept phase through to the finished production line. In doing so, we combine engineering expertise, automation technology, and comprehensive process knowledge into a seamless solution.
The close integration of all project phases results in cost-effective and future-proof production solutions from a single source.
Our services include:
- Production and Plant Design
- concurrent engineering
- Automation solutions
- Integration of inspection and test systems
- Plant construction and commissioning
- Production Optimization
- Service and Support
Would you like to receive more information?
Download the brochure to learn more about our technologies, process expertise, and plant concepts across the entire value chain.
FAQ - Frequently Asked Questions About GROB Battery Module Assembly
A battery module consists of several interconnected battery cells that are mechanically and electrically combined into a functional unit. Several modules then form a complete battery pack.
GROB's production lines support the assembly of battery modules based on prismatic cells and pouch cells. The systems can be flexibly adapted to different module sizes and product requirements.
The processes used include camera-based inspections, electrical functional tests, contact tests, and inline and end-of-line inspection systems. These ensure high product quality and complete traceability.
GROB develops and implements turnkey production lines for battery module assembly. Its range of services includes engineering, automation, plant construction, integration of testing technology, as well as commissioning and production optimization.
Battery modules are used in battery electric vehicles, stationary energy storage systems (BESS), commercial vehicles, robotics applications, and industrial energy storage systems, among other applications.
