Flexible Manufacturing Systems for Maximum Productivity and Scalable Automation

For decades, companies around the world have relied on GROB’s automation solutions for small-, medium-, and large-volume production. Our flexible manufacturing systems combine machining technology, automation, and intelligent material handling into a seamless production system.

Custom Manufacturing Solutions for Every Production Need

From pallet storage systems to modular manufacturing systems and turnkey production lines, GROB develops customized solutions for highly dynamic production environments.

  • Tasking and automation from a single source
  • Flexible scaling as capacities increase
  • Reduced lead times and higher machine availability
  • Turnkey project management with centralized responsibility
  • Modular expandability to meet future production requirements

Flexible Manufacturing Systems

Every production process places different demands on automation, material flow, and machining technology. That is why GROB develops custom manufacturing systems that are precisely tailored to components, production volumes, and processes.

The system examples shown illustrate the range of possible solutions—from flexible pallet storage systems and automation systems for machining centers to highly automated production lines with AGVs featuring integrated peripherals and measurement technology.

Thanks to modular system architecture, capacities can be flexibly expanded, processes efficiently networked, and future production requirements sustainably accommodated.

  • Integration of External Peripherals and Additional Processes
  • Flexible layout and installation options
  • Modularly expandable system
  • Combination of raw parts storage and pallet storage
  • Automated tool and workpiece flow
  • Optimized material logistics within production
01
PALLET STORAGE SYSTEM
Can be handled using individually configurable pallet storage locations and a stacker crane
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AUTOMATION SYSTEM FOR MACHINING CENTERS
Increase productivity by performing multiple part types simultaneously
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OPTIMAL ACCESS TO THE SETUP STATION
Enables loading and unloading of pallets in parallel with main production, with access from above
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INTEGRATED ROBOT CELL
A modular system allows for a solution tailored to your needs, and various storage options enable the provision of rough parts in parallel with production run times.
05
INTEGRATED MEASURING STATION
Enables automated quality control directly within the manufacturing process
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Flexibles Fertigungssystem von GROB
Flexibles Fertigungssystem von GROB
Eine moderne Fertigungsanlage von GROB mit mehreren Maschinen und einem Roboterarm, der präzise Teile bearbeitet.

Turnkey Production Lines

The production line shown here was developed for the task of machining gearbox and clutch housings. GROB handled the complete design, manufacturing, and integration of all machining and automation components.

The result is a highly dynamic production solution with end-to-end process automation.

01
MACHINING CENTERS
1- and 2-spindle machining centers with 4 and 5 axes
02
HIGH-DYNAMIC COARSE-LINEAR GANTRY SYSTEMS
Available in I-loader and H-loader versions
03
GROB robot cell
A modular system allows for a solution tailored to your needs, and various storage options enable the provision of rough parts in parallel with production run times.
04
GROB robot cell
Integration of post-processing operations such as deburring, washing, and marking of parts, as well as automated unloading of components and leak testing (manual or automatic leak testing systems)
05
TRANSPORT AND AUTOMATION COMPONENTS
Automation system for linking stations via workpiece conveyor belts—with workpiece-specific transport pallets as needed
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Advantages of GROB's Flexible Manufacturing Systems

  • Automated mass production
  • Reduction in manual interventions
  • Optimized production logistics
  • Greater process stability
  • Maximum machine availability
  • Flexible expansion options
  • Global service & support structures
  • High energy & resource efficiency

References & Real-World Examples

GROB is one of the world’s leading manufacturers of manufacturing and automation systems for industrial mass production.

Its many years of experience in developing complex manufacturing systems, combined with comprehensive in-house expertise—from machine design to automation—enable the delivery of integrated and technically coordinated turnkey solutions.

100 Machines, One Vision

Since 2009, Endurance SpA and GROB have maintained a close, strategic partnership in the field of powertrain components. In the video, Andrea Tarditi, Technical Director at Endurance, explains how technical expertise, reliable project management, and a trusting collaboration have contributed to their shared success. 

A special milestone: the 100th GROB machine at Endurance—and the company is already looking ahead toward the 200th machine.

“For our customers, it’s not the cycle time that matters in the end—for them, the clock is ticking from the moment an order is placed until delivery. Thanks to automation with GROB, we can reduce this time to a minimum and thus secure a clear leading position in the market.”

Michael Wells
CEO, King Machine

“Even during the sales phase, we were impressed by how quickly our inquiries were addressed. GROB’s expertise, its fast and competent problem-solving, and the excellent relationship we were able to build make it a manufacturer we definitely want to include in future projects.”

Edoardo Biglia
Head of Production Planning, Biglia

“Everything we’ve experienced with GROB so far reinforces our belief that we made the right decision. Our collaboration is working well—on equal footing and with a shared understanding of quality. For us, that’s the foundation for a long-term partnership.”

Csaba Stallmeiszter
Managing Director, Csaba Tool Kft.

“We were looking for a partner who could offer us the capability of 5-axis simultaneous machining while also ensuring a high degree of automation. GROB won us over right from the start.”

Roman Getz
Production Manager, Wessel-Hydraulik

“We see GROB as a reliable partner that treats us as equals. For over ten years now, GROB has consistently met all of our needs—before, during, and after the purchase.”

Adrian Gasser
Owner, Mandatec AG

"We had a product idea, a set of specifications, and a vision of what the pilot line might look like. With GROB's help, we were able to further refine our concept, polish our ideas into something truly exceptional, and thus create a first-class design for manufacturing."

Elisabeth Jahns
Director of Operations, eAx solutions

"I was very impressed that GROB managed to get the prototype machine and automation up and running in this form. It was also fascinating that the calculations for the specified parts and their cycle times were so quickly optimized. Our collaboration with GROB has proven to be outstanding.”

Thomas Hahn
Production Manager, thyssenkrupp Automotive Body Solutions
Downloads

Would you like to receive more information?

Download the complete brochure now, featuring all technical specifications, options, and configuration possibilities.

FAQ - Frequently Asked Questions About GROB's Flexible Manufacturing Systems

A flexible manufacturing system is an automated production system capable of processing different parts and manufacturing processes within a single facility. It combines machine tools, automation, warehousing technology, and material handling into an integrated solution.

Flexible manufacturing systems increase productivity, reduce setup times, and enable cost-effective production with varying batch sizes. At the same time, they improve machine availability and process reliability.

The flow of parts is automatically controlled using pallet storage systems, storage and retrieval machines, conveyor systems, or robots. Parts are automatically transported between machining stations, storage areas, and setup stations.

Yes. GROB's systems are based on modular designs and can be expanded with additional machining centers, storage units, or automation modules as production requirements increase.

A turnkey solution includes the complete planning, design, manufacturing, integration, and commissioning of a production facility by a single provider.

Thanks to automated material supply, tool management, and intelligent control systems, flexible manufacturing systems can operate autonomously even outside of regular production hours.

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