Fully Automatic, Semi-Automatic, and Manual Assembly Stations

Modular Design & Precisely Tailored to your Requirements

GROB develops and manufactures custom assembly stations for a variety of assembly and manufacturing processes. The individual stations can be specifically designed to accommodate the part, process, cycle time, and degree of automation.

The assembly stations can be used individually or integrated into an automation system consisting of additional modules to form complex assembly lines.

Three Degrees of Automation for Different Requirements

At GROB, assembly stations are designed to integrate into an overarching production process. This involves coordinating, among other things, workpiece transport, feeding, positioning, assembly, inspection, and onward transport.

Multiple stations can then be connected via automation systems and transport systems to form an assembly line.

Fully automated assembly stations

Fully automated stations handle defined assembly processes automatically and are particularly well-suited for high output volumes and repetitive assembly tasks.

Automated feeding, positioning, and assembly can be combined within a single station. This allows complex processes with defined cycle times to be integrated into a continuous production flow.

Eine flexible Montagestation von GROB
Semi-automatic assembly stations

Semi-automatic stations combine automated process steps with manual tasks.

This solution is suitable, for example, when individual work steps require manual operation or when full automation is not economically feasible.

The coordination of the operator, the station, and the overall cycle enables efficient synchronization of the assembly process.

Halbautomatische Montagestation von GROB
Manual assembly stations

Manual stations offer maximum flexibility for varying assembly tasks.

They are particularly well-suited for:

  • processes that are difficult to automate
  • frequently changing work tasks
  • small or medium production runs
  • a wide variety of variants
  • short service life
  • Economically sensitive applications

Manual stations can also be part of an automated system.

Manuelle Montagestation von GROB

Modular Design for Flexible Assembly Concepts

GROB assembly stations are based on a clear systematic approach. This allows different modules and functions to be combined into a solution tailored to the specific process.

The modular system includes, among other things:

Lifting and rotary tables

Lifting and rotary tables enable the precise positioning and movement of parts within a station or between process steps.

Conveyor belts

Conveyor belts connect individual stations and enable a continuous or cyclical flow of materials.

Part carrier

Custom-designed part carriers guide the part safely through the assembly process. In addition, they can accommodate assembly-related components or fixtures.

Pallet systems

Pallets allow for the secure holding of workpieces and can be designed to meet specific product, weight, and process requirements.

Feeding systems

Feeding systems supply the components needed for the respective assembly process and can be combined with other automation functions.

Storage systems

Storage and buffering systems help ensure a stable flow of materials and can be used when processing times vary between individual stations.

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Your Benefits at a Glance!
  • Customizable assembly stations
  • Modular system building kit
  • Flexible adaptation to different products
  • Design for defined cycle times
  • Part-specific transport & pallet systems
  • Combining individual stations into assembly lines
  • Integration into existing production
    facilities
  • Fully automatic, semi-automatic, and manual models

Assembly Stations for Various Applications

GROB assembly stations can be used for various assemblies and products.

These include, for example:

Conventional Powertrain

  • Internal combustion engines 

  • Cylinder heads

  • gearbox

  • Axle gearboxes 

  • Mechatronics

Electrified powertrain

  • Electric motors 

  • Battery modules 

  • Battery packs 

  • Fuel cell stacks

Autofahrgestellt, dass die verschiedenen Komponenten zeigt, die auf GROB-Maschinen hergestellt werden können.

In addition, the GROB assembly concept can be adapted for use in other industrial applications across a wide range of industries.

FAQ - Frequently Asked Questions About GROB Assembly Stations

An assembly station is a technical unit in which a specific assembly or process step is performed. It can be operated manually, semi-automatically, or fully automatically.

GROB offers manual, semi-automatic, and fully automatic assembly stations. The choice depends on the process, production volume, cycle time, variants, and desired degree of automation.

Yes. The assembly stations are tailored to the product, assembly process, and production requirements. For example, part carriers, feeders, positioning systems, and automation can be customized accordingly.

Yes. Individual stations can be combined into assembly lines and complex assembly systems using automation systems and transport systems.

Manual stations are particularly well-suited for situations involving a wide variety of variants, changing tasks, small production runs, or assembly processes that are difficult to automate.

Yes. Fully automated assembly stations can be designed for high output rates and defined cycle times.

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